Glass Bottle Manufacturing
What Bottle & Labelling Machines Do I Need For My Production Line?
Feb
Bottle Packaging Machines – Index
– Cappers
– Capsule Applicators
– Carton Erector / Packer
– Liquid Fillers
– Palletisation
– Rinsers
– Wax Machines
– Labelling
Are you in the beverage and spirits industry and need bottle packaging machines for your expanding brand? Berlin Packaging UK has produced a range of bottle packaging manufacturing equipment to enable a full production line.
Bottle machinery falls under three different types of classification which require a different level of skill to operate. These include benchtop, semi-automatic and fully automatic options. Each machine is designed to increase overall production and meet increasing sales volumes from customer demand.
Bottle Machine Engineering
Berlin Packaging UK also provides bottling engineering support to customers all over the UK and Ireland from our bases in England and Scotland. We have excellent industry contacts and offer a complete service for the beverage industry. Moreover, as hybrid packaging experts, we can also source and provide spares for a wide range of bottling and packaging machinery. Our team can investigate and find parts for the most obscure or aged machinery.
Bottle Cappers
Bottle cappers can be used with this commercial ROPP, T-Cork & GPI capping machine, a perfect addition to any bottle packaging product line. The S/A PNEUMATIC capping machine is also simple to use.
Born as a bench or laboratory capping machine, the TSP-2002 can produce 1000 bottles b/h and only needs one operator.
TECHNICAL DETAILS
- Name – Titolo Scheda TSP-2002
- Dimensions – 407.86Kb
- Producer – Super User.
More Information On Bottle Cappers
Capsule Applicators
The commercial capsule applicator for glass and plastic bottles is designed to make the application of capsules fast and efficient. These machines make a perfect addition to any bottle packaging product line. In addition, these machines can place and shrink capsules onto the desired bottles.
TECHNICAL
- For placing and shrinking capsules onto bottles
- 500-33,000 BPH
- (Fully automatic, semi-automatic).
More Information On Bottle Cappers
Carton Erector / Packer
Case packers are perfect for cardboard to enable product transfer from the gripping surface toward the inside of each container. To help the carton production, these machines contain a centring device inserted into the packaging box after the empty cartons have been entered. Respectively, the case packers can be equipped with one or more gripping heads. Gripping heads can be used with magnets, pliers, suction cups or with pneumatic bells.
QuickBox Options
New options for fast production.
STATS – Cartonig robot up to 4000 boxes/hour
- QuickBox is the new generation of packaging machines from Berlin Packaging UK
- Its main peculiarity is its modular architecture. The same machine can differ in a number of heads (from 1 to 6). Generally equipped with brushless motors; the QuickBox also comes in a low-cost version with asynchronous motors
- With up to 20 cycles/minute QuickBox is one of the fastest packaging machines on the market.
- It fits all kinds of products and has special grippers that are studied for customized solutions.
More Information On Carton Erectors
Liquid Fillers
Liquid fillers are an engineering marvel for bottles, jars and containers. These fast and efficient fillers are a perfect addition to any bottle packaging product line.
Liquid bottle fillers are level filling systems and use the power of gravity for production. Moreover, bottle filling machines are suitable for Wine, Water, Juices, Vinegar and many more liquids. The structure of the device is made out of stainless steel (AISI 304) with the mainframe being placed on adjustable feet, which are built into the bottom and made from a resistant material.
For safety and protection, the shell is also built according to CE norms for a sound structure. Safety devices stop the machine from preventing the bottles from breaking and the machine from getting damaged. The filling machines can be provided with a CIP system, dummy bottles for filling valves, sanitising and neck-support or neck-handling systems for PET bottles. The production rate is from 500 to 10.000 BPH.
More Information On Liquid Fillers
Palletisation
Our range of palletisation and de-palletisation machinery options help you put the logistics into any bottle production line.
Palletisers are helpful in small production lines because they avoid the heavy manual job and increase the overall safety of the workers. In the fast production lines, palletisers are a perfect investment.
Berlin Packaging UK builds automatic palletisers for small and fast production lines. Our range starts with the cartesian palletisers and ends with the fast robot layer palletisers, passing through the traditional single column or double column machines. For the canned products, we also build magnetic head palletisers.
More Information On Palletisations
Bottle Rinsers
Bottle rinsing machines are perfect for small/medium commercial projects. They are a perfect addition to any bottle packaging product line. Additionally, these bottle rinsing machines are built to last and clean up to 10 bottles at any one time.
KEY FEATURES
- Semi-automatic rotary rinsing machine in stainless steel, with 10 positions
- Operation with sterilised water and disposable drain
- Equipped with a container and 0.45-micron cartridge
- Electrical panel with low voltage circuits
- Built according to CE standards and mounted on wheels
- Also available in the 20-workstation version.
TECHNICAL DATA
- Dimensions 67 x 67 x 75 cm
- Weight 50 Kg
- Bottles/hour 700
- Bottle capacity from 0.375 to 1.5lt.
Rinsing machines have been manufactured to work with Wine, Beer or glass liquor bottles.
More Information On Bottle Rinsers
Wax Machines
Sincera 1
The Sincera 1 wax machine is a device model designed for one bottle. However, it is recommended for productions from a few hundred to 2000/3000 bottles per year.
The standard version allows you to seal bottles from a minimum size of 0,75lt (litres) to a maximum of 6lt, with just one machine.
Special sizes upon request
- Size range: from 0,75lt. to 6lt
- Production rate: around 100 B/H
- Power supply: 230V
- Energy consumption: 800 W
Sincera 2
The Sincera 2 model has been engineered for two bottles and is recommended for 2000 – 5000 bottles per year.
The standard version allows you to seal bottles ranging from a minimum of 0,75lt to a maximum of 5lt, with just one machine. While manual timers enable the setup of immersion and cooling times, a manual thermoregulator enables you to set the temperature, thus guaranteeing optimal results.
Special sizes upon request
Patent nr. 0001392762
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- Size range: from 0,75lt. to 5lt
- Production rate: around 200/250 B/H
- Power supply: 230V
- Energy consumption: 1.8 kW.
Sincera 4
The Sincera 4 bottle machine is a model with a four bottle capacity. We recommend this upgrade for productions of over 3000 bottles per year.
The standard version allows you to seal bottles from a minimum size of 0,75lt to a maximum of 5lt, with just one machine. The temperature, the immersion and the cooling times can be personalised via a simple operator control panel, thus guaranteeing optimal results.
Special sizes upon request
Patent nr. 0001392762
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- Bottle range: from 0,75lt. to 5lt
- Production rate: around 380/430 bph
- Power supply: 3 x 400V – 50 Hz
- Energy consumption: 3 kW.
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More Information On Wax Machines
Labelling
Wet glue
Glue machines are perfect for Wine, Spirit, Beer, Food, Chemical and Household bottles. The bottling machine is easy to use, economical and requires little maintenance. Wet glue labellers are available with the standard bottle-platform motion, using a cam in an oil bath or a programmed servo platform.
These labellers can be modified to accommodate various optical and mechanical spotting systems, which assist with automatic alignment. Wet glue labellers can be prepared for future modular self-adhesive label applicator units to be inserted or removed depending upon production need.
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- High Production: 10.000 – 30.000 B/H
- Medium Production – 4.000/9.000 B/H
- Low Production – 1.000/4.000 B/H.
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Self-Adhesive
Self-adhesive bottling machines can be used for Wine, Spirit, Beer, Food, Chemical and Household bottles. The durable but straightforward mechanical design ensures long-term performance and requires little maintenance. Self-Adhesive labellers are available with either the standard bottle-platform motion, also using a cam in an oil bath or a programmed servo platform.
These labellers can be modified to accommodate various optical and mechanical spotting systems, which assist with automatic alignment. Applicators or motorized web unwinders allow for minimal downtime between web changes in an automatic redundant configuration.
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- High Production: 10.000 – 30.000 B/H
- Medium Production – 4.000/9.000 B/H
- Low Production – 1.000/4.000 B/H.
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Combined
Both wet glue and self-adhesive machinery are incredibly reliable and provide a high standard outcome. The combined labellers are available with the formal bottle platform motion using a cam in an oil bath or a programmed servo platform.
These labellers can be modified to accommodate various optical and mechanical spotting systems, which assist with automatic alignment.
Applicators or motorized web unwinders, in the automatic standard configuration, allow for minimal downtime between web changes, and a wet glue station with stationary label magazine can be refilled while the machine is in operation.
- High Production: 10.000 – 30.000 B/H
- Medium Production – 4.000/9.000 B/H
- Low Production – 1.000/4.000 B/H.
Semi-Automatic Self Adhesive Labelling Machine
The manual labelling machine for adhesive labels Mod-ACM2 applies the body and counter-label on cylindrical bottles and jars with a diameter from 64mm to 110mm. The machine is equipped with two labelling units independent from each other and slides to vary the distributor height.
The glazing of the label is made through rolls of stiff gum permitting a better adherence to the glass while the timed micro can be used to start the label automatically.
- Voltage: 220V, single-phase
- Air consumption: Approximates to 90/100 litres per hour
- Capacity: 600 bottles/hour.
More Information On Labeling Machines
Start Your Bottle Production Line With Berlin Packaging UK
Do you need to increase your bottle packaging output, require upgrades, need extra accessories, or want to expand your business potential in the beverage market industry? Berlin Packaging UK are here to help! We can talk you through the best possible options for benchtop, semi-automatic and fully automatic benefits.
As a specialist in producing glass bottles for wholesale, B2C, B2B and large brands, Berlin Packaging UK understands the journey to get your product to market. We can also provide bottling engineering support to all our customers in the UK and Ireland.
Sectors Covered
- Wine Spirits & Beer
- Oil & Vinegar
- Soft Drinks, Water & Juices
- Food Containers
- Mignon
- Chemical Products & Cosmetics.
Don’t hesitate to contact us for all your bottle machinery requirements. For example, Berlin packaging UK works with numerous manufacturers throughout Europe and worldwide.
